Sticky Material Atomizer Lab Spray Dryer Spray Process

Model NO.: YC-015 Application: Slurry Operating Pressure: Atmospheric Cloth Membrane Forms: No Vacuum Drying Equipment Type: Spray Dry Item Name: Lab Spray Dryer Model: Yc-015 Nozzle Material: SUS316L Stainless Steel Dry Cycle Time: 1.0-1.5s Voltage: 220V,50/60 Hz Trademark: Pilotech Origin: Shanghai Type: Spray drying equipment Fuel: No Roller Number: No Fluid Bed drying equipment Type: No Condition: New Brand: Yacheng Body Material: SUS304 Stainless Steel Capacity: 1500-2000ml/H Power: 3500W Airflow: 0-330 M3/H Specification: CE HS Code: 8419399090                                            Sticky Material Atomizer Lab Spray Dryer Spray Process

Product Profile
 
YC-015 Lab Spray Dryer is self contained and supplied complete and ready for immediate operation. All major components are housed within a stainless steel cabinet and the unit can be used on a bench top or with an optional stainless steel stand. The system was designed to be stand by a keyboard, conducted by a colorful crystal screen of touch guidance mode , and allowed two modes of run: Automatic-mode, and Eye-monitored mode for the purpose of easily controlling experimental process .
 
Product Description
 
Shanghai Pilotech Lab Spray Dryer have been applied by over 1,500 domestic customers of top universities, enterprises and research institutes including AMSS Institute of Systems Science, Tsinghua University, Shanghai Jiao Tong University, South China University of Technology, Wuhan University, Tongrentang, Xiehe Pharmaceutical, Bright Dairy, Hong Kong Polytechnic University, Harbin Pharmaceutical Group, Strong Group, General Electric (GE) Shanghai R&D Center, Jiangnan University, China Agricultural University, Zhejiang University, Tongji University and Huazhong University of Science and Technology. With firm grasp of domestic market advantage, Pilotech also vigorously expands overseas markets with equipment exported to the United States, Italy, South Korea, Singapore, Canada, Malaysia, Chile and Russia, receiving extensive praise in view of product quality.
 
(Model YC-015A lab spray dryer can be used for organic & water solvents, Model YC-1800 lab low temperature spray dryer can be used for thermo-sensitive materials and high carbohydrate compositions materials. Model YC-2000 lab vacuum spray dryer can be used for probiotics, enzyme and other thermo-sensitive materials. Model YC-3000 Lab spray Freeze Dryer is a new freeze dryer method which is faster than traditional freeze dryer. Model YC-1000 laboratory spray Granulator (fluidized bed granulation) can be used for granulation and coating.)
 
Principle
 
1.A menu driven microprocessor controller allows the selection of inlet temperature, airflow, automatic de-blocker frequency and pump speed. The controller features an RS 232 output for connection to a PC or datalogger and software allows the control and monitoring of all functions and printing of results.  
2.The self-priming peristaltic pump delivers the sample liquid from a container through a small diameter jet into the main chamber. At the same time an integral compressor pumps air into the outer tube of the jet which causes the liquid to emerge as a fine atomised spray into the drying chamber.
3.Heated air is blown through the main chamber evaporating the liquid content of the atomised spray. The solid particles of the material, which are normally in a free flowing state, are then separated from the exhaust air flow by a cyclone and collected in the sample collection bottle. The exhaust airflow is directed through a flexible 60 mm diameter hose direct to atmosphere or to an existing extraction system.
 
Advantages
 
1.Two modes of run: Automatic-mode, and Eye-monitored mode for the purpose of easily controlling experimental process . PLC controller, LCD touch panel control fascia with flow path of system. Using proface touchable interface display operation, operator can control temperature, airflow volume, air pressure,pump speed and de-blocker frequency.
2.Spray chamber, cyclone separator, receiving tank are all made of Borosilicate glass which can resist strong acid/alk li, high temperature. It can work in a no-pollution and stable environment, and the whole process can be inspected. All the spare parts are easy to install and wash.
3.Made of SUS-316 Stainless steel. Easy operating.
4.To assure accurate temperature control and easy parameter adjusting, YC-015 applies PID.
5.A filter has been equipped to the inlet unit to prevent the sample from contamination .
6.The self-priming peristaltic pump delivers the sample liquid from a container through a small diameter jet into the main chamber to avoid secondary pollution.. To make sure the process conducted steady and smoothly, magnetic agitator is optional to make the solution well mixed.
7.Narrow size distribution of particles.
8.Automatic de-blocking device prevents the nozzle from becoming blocked and variably controlled.
9.The air compressor is no oil and don't pollute compress air. The power from receiving tank has a good flow. The sound is low than 60db, and following the GMP understands.
10.Supplied complete and ready for most spray drying applications.
11.Automatic de-blocking device prevents the nozzle from becoming blocked and variably controlled.
12.    Equipped with air filter to remove and collect fine particle s in exhausted air.
 
Technical information
 
1.Two modes of run: Automatic-mode, and Eye-monitored mode for the purpose of easily controlling experimental process .  
2.Air inlet temperature range 30ºC to300ºC.
3.Air outlet temperature range 30ºC to 140ºC.
4.Evaporation rate of water at inlet temperature of 250ºC using Standard:Approximately 1500 ml/hour~ 2000ml/hour.
5.Max. Sample feed: 2000ml/h.
6.Min. Sample : 30mL.
7.To assure accurate temperature control and easy parameter adjusting, YC-015 applies PID. Temp. Precision:±1ºC, dry cycle time: 1.0-1.5S.
8.As standard a touch screen to display temperature, airflow volume, air pressure,pump speed and de-blocker frequency.
9.Standard with 0.7 mm jet and other sizes are available as accessories.
10.Power: 3.5KW AC220V .
11.With cooling device for temperature-sensitive material (optional).
  
Applications
 
Spray drying can be used in a wide range of applications where the production of a free-flowing powder sample is required. This technique has successfully processed materials in the following areas:
 
Beverages Flavours and Colourings Milk and Egg Products Plant and Vegetable Extracts Pharmaceuticals Heat Sensitive Materials Plastics Polymers and Resins Perfumes Ceramics and Advanced Materials
 
Soaps and Detergents Blood Dyestuffs Foodstuffs Adhesives Oxides Textiles Bones, Teeth and Tooth Amalgam and many others. Most solutions and suspensions can be spray dried providing that the resulting product has the characteristics of a solid material. 
 
 

Sr.no	Parameter	Pilotech YC-015
1	Power	3500W
2	Voltage	220V
3	Frequency	50/60 Hz
4	Evaporating Capacity	1.5 to 2.0 l/h for water
5	Airflow	0-330 m3/h
6	Motor control
7	max. Input temperature	300°c
8	Heating capacity	3500W
9	Heating control	±1°c
10	Spray gas	4.2m3/h, 2-5bar
11	Nozzle tip diameter	0.7mm standard/(0.5/0.75/1.0/1.5/2.0mm available)
12	Nozzle type	Two fluid nozzle
13	Possible particle diameter range	1-25µm
14	Mean Residence time	1.0-1.5 sec
15	Operation mode	Automatic/Manual
16	Max. Sample feed	2000ml/hr
17	Minimum sample volume	30ml
18	Spray chamber material	borosilicate glass
19	Cyclone separator material	borosilicate glass
20	Receiving tank material	borosilicate glass
21	Body material	SUS-304 Stainless steel
22	Seal of cyclone/cylinder	Silicone
23	Compressor	Built-in oilless
24	Sound	<60db
25	Dimensions	750*650*1200
26	Weight	110KG
27	Display	7-Inch LCD display for Heat, Spray, Pump, Air pressure, de-blocker frequency
28	Thermal protection	Blower does not stop until temp <90°c
29	Deblocking	Automatic
30	Inert loop (for organic solvents)	Optional
31	Spray chilling	Optional

 

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